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Product Details:
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| Automatic Grade: | Automatic | Warranty: | 1 Year |
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| Name: | Corrugated Cardboard Production Line | Speed: | 250m/min |
| Color: | As Client's Requiremnets | Condition: | New |
| Usage: | Making Corrugated Cardboard | Product Name: | Automatic Corrugated Carton Packing Machine |
WJ-250-2500 Five Layer Corrugated Cardboard Production Line From YIKE GROUP
ZJ-V6B hydraulic shaftless mill roll stand
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Working wide
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2500mm |
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Paper diameter
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MAX: 1500mm MIN:300mm |
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Paper width
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MAX: 2550mm MIN:800mm |
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Weight capacity
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3.5T |
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Paper head size
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Teeth 3 inches 4 inches |
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brake
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Spur gear type more points pneumatic |
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Working air pressure
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0.4---0.8Mpa |
B,Main performance characteristics:
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Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive. ★The brake uses a multi-point brake system, a gear disc structure, equipped with a cooling fan, Yadeke pneumatic components, stable tension, and long life. ★The large-diameter spindle design, the swing arm slides smoothly, and the steel guide rails are treated with high frequency treatment, which is super wear-resistant. ★The hydraulic cylinder is installed on a twisted shaft, which does not bear radial force and is easy to maintain |
High-speed automatic splicers
A,Structural feature:
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★The maximum diameter of the applicable paper:1500mm. ★With the automatic tension control of the original paper holder, the paper can be picked up at high speed and the success rate is high. ★No tail paper receiving, reducing paper consumption (only partially overlapping paper tape with a width of 40mm). ★When paper car take out, the automatic turn out, and the vacuum adsorption, easy paper loading, automatic tension control paper receiving zero turnovers. ★All PLC automatic control, accurate, less failure, easy maintenance. ★The first round of the buffer when you pull the paper, automatic alignment, easy to pull paper. ★Machine superiority cylinder control speed splicers paper receiving moment does not appear normal motor control of rubble, blistering. ★Paper receiving highest speed of 250 m / min. |
★Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard.
★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
★Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 0°-270°
★The preheating roller adopts the inner disc head design, is dynamically balanced, and comes with a pressure vessel certificate.
RG09D-B Top paper preheater
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Working wide
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2500mm |
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Diameter of preheat roller
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￠960mm |
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Angle adjustment range
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0°-270° |
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Angle shaft diameter
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￠129mm×2 |
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Steam temperature
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200℃ |
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Steam pressure
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1.2Mpa |
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Working power
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380V 50Hz 3PH |
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Motor power
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550W short(S2)working system |
RG06D-B Core paper preheater
| Working wide | 2500mm |
| Diameter of preheat roller | ￠960mm |
| Angle adjustment range | 0°-270° |
| Angle shaft diameter | ￠129mm×2 |
| Steam temperature | 200℃ |
| Steam pressure | 1.2Mpa |
| Working power | 380V 50Hz 3PH |
| Motor power | 550W short(S2)working system |
SF-30 Cassette Single facer
Structural feature:
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★Main corrugating roller:￠405mm(According flute differ),pressure roller￠495mm,preheat roller￠420mm. ★Using negative pressure design, lower heat consumption, helps the core paper to press evenly and close to the surface of corrugated roller, make the corrugate molding better, because the pressure evenly, the top of corrugate can glue uniform and better, make the single corrugated paper have perfect laminating. ★Quickly change rollers in 10 minutes, while change corrugated roller with the electric trolley loading,put into the machine,and air pressure system will lock it,fixed to the machine base,only need a few buttons can complete the replacement quickly and easily. ★Corrugated roller adopt50CRMO high quality alloy steel, dealing with heat,after grinding tungsten carbide surface treatment. ★Corrugated roller, pressure roller adopt airbag control system having high stability, having the barometric pressure control buffering effect at the same time. ★Glue volume control with electric adjustment,rubber septum electric device,the glue system can operate independently when the motor stops,prevent glue exhausted. ★The moveable type glue unit is convenient to clean and maintain. ★Easy operation control system, touch screen operation interface,Drawing with color display operating status, function selection, fault indication, and parameter settings, etc. can exclude exhibit this machine fully functional, easy to operate, user-friendly. ★Built-in pre-conditioner with proportional spraying device, adjustment the core paper temperature and moisture. ★Main, vice corrugating and pressure roller bearings are used in high-temperature grease to ensure bearing life running smoothly. |
GM-30 Double glue machine
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Working width
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2500mm |
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Design speed
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300m/min |
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Economic speed
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180--280m/min |
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Glue volume adjustment range
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0.08-0.6mm |
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Number of anilox roller
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32 lines |
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Preheating cylinder temperature range
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150—200℃ |
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Working power
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380V 50Hz 9KW |
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Air source system
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0.4—0.9Mpa |
| Pressing method |
Pneumatic
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SM30-15 Double facer
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★Surface of hot plate is dealed with grinding, hot plate width750mm,in total 15 pieces hot plate,Minister cooling stereotypes 5m.Hot plate is made adopt container board, enclosed pressure container certificate and inspection certificate.Internal thermal panels for partition isolation structure,s-shaped flow of steam, Steam, water separation function apparent,improve the using rate of steam. ★The hot plate adopts pneumatic pressure plate structure. The pressure plate lifting adopts pneumatic structure. 15 sets of spring pneumatic pressure plates are standard. ★The heat pipe of the heating plate controls the temperature in multiple sections and has a temperature display. ★The upper cotton webbing is automatically centered by the correcting pneumatic valve, and the double cylinder is used to control the S-shaped cotton web tensioning device. The amount of tightening is large. ★The lower belt adopts pneumatic tensioning mechanism, the structure is simple and practical, the left and right of the lower conveyor belt is automatically corrected and aligned, and it can also be adjusted manually on both sides. ★Gearbox drive unit using an independent structure, gear steel ZG-500 number for materials, the use of oil-immersed gear lubrication. ★Electrical components used internationally renowned brands, the device stable and reliable operation. ★Main drive motor for the motor frequency energy, low-speed torque, wide speed range, reliable, easy maintenance. ★The main backbone of high intensity profiles GB, solid structure, beautiful appearance, suitable for high speed working. |
Main component parameters:
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Part name Craftsmanship
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Specification | Surface treatment |
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Upper drive rubber roller
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￠700mm | Covered with wear-resistant rubber |
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Lower drive rubber roller
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￠400mm | Covered with wear-resistant rubber |
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Front and rear driven belt roller
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￠215mm | Round grinding chrome plating polishing |
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Top tension roller
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￠155mm | Round grinding chrome plating polishing |
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Upper belt adjustment roller
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￠130mm | Round grinding chrome plating polishing |
FY-D thin blade slitter scorer(Zero Pressure Line)
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Working width
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2500mm |
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Design speed
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300m/min |
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Max. speed
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300m/min |
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Mechanical configuration
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7 Knife 12 lines 1second changing order |
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Min cutting width
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150mm |
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Minimum creasing width
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0mm |
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Cutter wheel positioning accuracy
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±0.5mm |
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Horizontal movement of the whole machine
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±100mm |
★Frame structure, modular design, precision machining and precise assembly; the main drive of the slitting and pressing line adopts the precision hexagonal shaft and hexagonal sleeve of alloy steel; the single transmission of the slitting and pressing line adopts the precision gears and racks of alloy steel; Line row single guide adopts precise linear guide and slider.
★Slitting knife and crimping wheel are synchronously servo-controlled to automatically arrange orders, which is fast, accurate and reliable;
★Automatic order change for slitting and crimping, 1 seconds for order change, fast order change and less waste of order change;
★Synchronous servo motor controls slitting, line pressing and arranging, and the speed is adjusted synchronously with the speed of the cardboard;
★There are two sets of crimping rollers in the front and rear. Each group of crimping rollers is arranged in two rows before and after.
★The front row crimping wheel is used as a pre-pressing wheel, which is pre-pressed first and then concave-pressed to improve the quality of cardboard crimping;
★The front row crimping wheel is used as a flat crimping wheel, and the lower crimping wheel is a power smooth roller, which improves the quality of the cardboard flat crimping line;
NC-25D Double NC cutter
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Working width
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2500mm |
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Design speed
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250m/min |
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Economic speed
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180-230m/min |
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Min. cutting length
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500mm |
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Max. cutting length
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9999mm |
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Cutting accuracy
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±1mm, |
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Working power
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380V 50Hz 100KW |
★Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life.
★Around feed rollers are used the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage.
★This model is the braking energy storage (non-dynamic braking), so the energy consumption in the production process, the average electricity consumption is 1/3 of an ordinary NC cutting machine, saving more than 70% power to reach the goal of saving money .
★Precision adjustable no gap gear to ensure precise blade engagement, running balance.
★Using an independent oil pump and filter with two copper distribution in each gear position oil, lubrication and cooling.
★Knife roller: fine quality forged steel material, the balanced, with good stability.
NC-DL Double Automatic large down stacking machine
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Maximum delivery width
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2500mm |
| Take-up length |
The upper stacking length is 3.5 meters, the lower stacking length is 2.8 meters |
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Maximum production line speed
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250m/min |
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Dimensions
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22000×6800mm |
★It adopts five-segment high-strength belt conveying, asynchronous servo control, automatic point counting, stable conveying, and quick separation and conveying to the hanging basket.
★Sun gear press paper does not do damage to the cardboard.carbon fiber press paper is extremely resistant .Automatic lifting, the control board neatly stacked.
★Block car with the order structure,automatic adjustment.To achieve a single stack, suitable for small order stacking.
★Ministry basket outfeed nylon plastic caterpillar output, does not damage the backing paper.
★The standard communication interface, and the production management system network, realize the automatic change and order management.
★Elevator servo control gondola lift,rational counterweight structure,optimal energy efficiency,After the basket outfeed,Transfers power from the platform to the next step of the crawler.
Glue station system
★The system does not need to use stabilizer when making paste, and the paste liquid has strong penetrating power and the paste liquid is stable.
★The operation of the entire system is controlled by the setting of the program, and the software of the control system is designed and developed by the company according to the actual needs of each carton factory, and the operation is stable and reliable.
★The addition of all materials is set by the program and controlled by the PLC, and the measurement is accurate.
★The system is equipped with a temperature sensor and a temperature display to control the glue temperature to ensure that starch molecules are more soluble in water, and at the same time to prevent the quality of the glue from being affected by the ambient temperature and causing large changes.
★This equipment is equipped with an automatic tank washing program. After the glue is delivered, the tank body is automatically cleaned.
★The liquid level sensor of each glue point storage tank is used to monitor the liquid level. When the liquid level is low, the PLC automatically selects the formula and prepares the paste according to different glue points.
Production management system
| Configuration and specification | |
| Work station | operation station |
| High performance cooling fans | |
| Alarm chy-tech | |
| button(APT brand/Siemens and ergong joint venture) | |
| computer | Intel Celeron M CPU |
| Kingston 1Gmemory | |
| Taiwan original embedded industrial motherboard(Integrated graphics CARDS, network CARDS) | |
| Taiwan original industrial chassis | |
| Industrial-grade hard disk(7 X 24hours work) | |
| MICROSETP The keyboard/mouse | |
| Uninterruptible power supply (APC, USA) | |
| D_link network switch | |
| Windows Server 2003operation system | |
| Main control board | Germany's Siemens PLC |
| Germany's Siemens PLC extension module | |
| Switching power supply (Taiwan Meanwell) | |
| Double air switch (chint) | |
| Kang DE converter | |
| Group relay omron (Japan) | |
| Isolation transformer | |
| The sensor type | Proximity switch omron (Japan) |
| Magic eye (Japan OPTEX) |
Contact Person: Ms. Anna Tang
Tel: 008613363699514
Fax: 0086-317-5535033
