High Speed 3 Ply Automatic Corrugated Cardboard Production Line

 

 

Main technical parameters and requirements in production line

 

1.type:WJ150-1800-I type three layer corrugated paperboard production line:

2.The maximum production width of the corrugated cardboard:1800mm

3.Design speed:150m/min

4.Economic speed:80-120m/min

5.note:Production line speed test paper should meet the following requirements:(the surface temperature of the equipment is not less than 172℃)

6.Paper rating of not less than B grade ﹡Paper moisture content of about:11%±2%

7.top paper:100—250g/m2 ﹡core paper:100--250g/m2

8.corrugated paper:100—150g/m2

                

Customer-owned section

1.steam heating system:proposal with 4000Kg / Hr of a steam boiler pressure:1.25Mpa steam pipeline.

2.air compressed machine,air pipeline,glue conveying pipe.

3.power supply,wires connected to the operation panel and line pipe.

4.water sources,water pipelines,buckets and so on.

5.Water, electricity, gas flush mounting civil foundation.

6.Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.

7.Oil equipment,lubricating oil,hydraulic oil,lubricating grease.

8.installation,commissioning of food, accommodation.And provide installers with the installation.

 

 

※ZJ-V5B hydraulic shaftless mill roll stand

※structural feature:

★adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive.

★brake adjustable adopts multipoint braking system.

★every stand matched two sets paper car , and they can paper on the both sides at the same time.

 

※technical parameters:

1,the range of clamping paper:MAX1800mm MIN1000mm 2,clamping diameters:MAX￠1500mm MIN￠350mm

3,main shaft diameter of paper holder:￠240mm 4,gas source work pressure(Mpa):0.4---0.8Mpa

5,equipment size:Lmx4.3*Wmx1.8*Hmx1.6 6,single weight:MAX4000Kg

 

 

 

※structural feature:

★the whole track buried,The main frame of the 14th Channel steel with ¢ 20mm cold drawn welded round,length of track6000mm.

★each paper holder matched two sets paper trolley, and paper on both sides at the same time.pull the roller paper to the right place.

 

 

 

                                                        Mainly purchased parts, raw materials and origin

 

 

Name of main parts	Brands or place of origin	material
track and paper car	Tanggang or jigang	NO14channel steel,Q235A,steel strip
bearing	HRB,ZWZ,LYC

 

 

 

※structural features:

 

★preheat roller accord the pressure container national standards,and enclose the pressure container certificates and inspection certificate.

★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.

★electromotion adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°

 

 

 

 

 

 

 

 

※SF-320C fingerless type single facer

※structural feature:

 

★adopt hood suction structure,matched high pressure powerful fan. Gas supply and electrical control cabinet to focus on the same operation, the operating side full cover closed.

★High quality resin sand casting,wall thickness 200mm.Adopt independent gear box, Universal joint transmission structure.

★install the lifting trolley on the conveyor bridge,Need to use the car will tile roll assembly and pressure roller, such as convenient and quick.

★Glue roller unit structure with the overall relocation,Maintenance can sway the machine at the overall maintenance,improve the working efficiency.

★The humidity control apparatus equipped with a spray, so flute type to maintain good stability of deformation, avoid dry.

 

 

 

 

 

※technical parameters:

1.effective width:1800mm

2,operate direction:left or right(Determined in accordance with the customer's facility)

3,design speed:150m/min

4,range of temperature:160—180℃

5,air source:0.4—0.9Mpa

6,steam pressure:0.8—1.3Mpa

7equipment:Lmx3.5*Wmx1.7*Hmx2.2

※Roller diameter parameters:

 

1,corrugated roller:up￠313mm down￠316mm pressure roller:￠320mm

2 ,glue roller:￠240mm fixed paste roller: ￠140mm preheat roller:￠402mm

 

 

 

SM-F type double facer

※ structural feature:

 

★Heating plate surface by grinding treatment,hot plate width600mm,a total of 14 pieces heating plate.Minister of cooling setting 4 m.

Preheat board is made of container board, in accordance with the national standard of pressure container, enclosed the pressure container certificate and inspection certificate.

★Hot plate with intensive gravitational roll structure.Pressure roller with lifting hydraulic structure

★heat pipe of the heating board seven section of control temperature, temperature display.

★up cotton belt with double cylinder S cotton belt tensioning device.

 

 

Mainly purchased parts, raw materials and origin

 

Name of main parts	Brands or place of origin	Material and type
Main skeleton	Tiangang or laigang production profile	NO36Channel steel and NO 16I-beam
Heating plate	Tiangang or jigang	Q235B Container board production
Main drive motor	Hebei hengshui	45KW frequency motor
Cotton belt	Shenyang fuly	Cotton belt thickness 10mm
traps	Beijing traps	Inverted bucket
contacts	France Schneider
Hydraulic station	Hebei
bearing	HRB,ZWZ,LYC
Seat belt bearing	Zhejiang wuhuan
Driving wallboard	Hebei	HT250
Pneumatic elements	Zhejiang Sonor CSM
Proximity Switch	Korea Autonics

※NCBD thin blade slitter scorer(Zero Pressure Line)

※Structural features:

 

★Synchronous servo motor control row of knives, cable. Automatic reset. Precise dimensions.change order time 3-8 seconds,the two machines can be achieved with no slow down immediately for a single memory of 999 order,non-stop automatic change order or manual change order can be realized.

★Schneider M258PLC control system, using CANopen line system, with order management capabilities, with the dryer speed synchronous signal input.

★HMI with 10.4-inch color touch screen, storage 999 orders, change orders automatically or manually for a single, fault alarm.

★Three kinds of pressure line forms:Convex against the concave(three layers line),Convex against the concave(five layers line),Convex against Flat,Three kinds of electric pressure line forms can be converted.Crimping round shades by computer control,linear, and easy to bend.

 

 

 

 

 

 

 

※Technical parameters:

 

1, working width:1800mm 2,operation direction:left or right(Determined in accordance with customer plant)

3,the highest machinery speed:150m/min 4,Mechanical configuration:Zero pressure line thin blade slitter scorer 5 knives 8 lines

5,The minimum width of the cutter:135mm The maximum width of the cutter:1850mm

6,The minimum distance between the indentation:0mm

  7,Cutter wheel positioning accuracy: ±0.5mm

 

 

 

 

 

 

 

 

More  details pls add me 

WhatsApp:+8613363699514

 

E-mail:anna@yikegroup.net

Anna CEO OF YIKE GROUP