Product Details:
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Size Available: | 1400-2200mm | Usage: | 3 Ply Paperboard Line |
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Application: | Corrugated Cardboard Line | Type: | YK-100-1600 |
Voltage: | 380V/50HZ | Condition: | New |
Product Name: | Corrugated Cardboard Production Line | Function: | Paper Making |
Highlight: | corrugated paperboard production line,single facer corrugated machine |
1600MM 3 Ply Corrugated Cardboard Proudction Line For Paperboard Sheets
1. Product Introduction
Corrugated cardboard production line is the professional equipment for producing corrugated cardboard.
The production line consists of the Shaftless mill roll stand, preheater, single facer machine, conveyor bridge, gluer machine, double facer, thin slitter, NC cutter, conveyer, stacker and so on.
We also produced different grade 3,5,7 ply corrugated production line with different fitting.
On the base of understanding the requirements of the customers and the advanced skills at home and abroad,our company has developed and designed these production lines with the speed 60-220m/min, the paper width 1600-2200mm and A,B,C,E,UV flute production line can satisfy different customrs.
2. More Options According To Customers Requiremnts
3. Main Production Machine Units
Equipment name | UNIT | QTY | Remark |
Shaftless mill roll stand | a | 3 |
expand chuck, manual dics brakes, Mechanically - actuated lift, panning left and right on the middle track length6000mm, trolley used 10mm medium plate welding. |
Paper trolley | a | 6 | |
Top paper preheater | a | 1 | roller¢600mm, including pressure container certificate.Electric adjustment wrap angle.Wrap angle can adjust the paper preheat area in the range of 360°. |
Core paper preheater | a | 1 | roller¢600mm, including pressure container certificate.Electric adjustment wrap angle.Wrap angle can adjust the paper preheat area in the range of 360°. |
Corrugated single facer | a | 1 | Corrugated main roller¢280mm, material with 48CrMo alloy steel, independent gear box, universal joint transmission structure. |
Double preheater | a | 1 | roller¢600mm,including pressure container certificate.Electric adjustment wrap angle.Wrap angle can adjust the paper preheat area in the range of 360°. |
Double glue machine | a | 1 | Glue roller diameter 215mm.Each independent frequency motor drive, manual adjustment glue gap. |
Conveyor bridge | set | 1 | 200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension. |
Double facer | set | 1 | Dryer section 9 heating plate, hydraulic lifting roller, using intensive pressure roller. |
Thin knife slitting | set | 1 | Electric thin blade, electric detuning, five knives eight lines, blade with tungsten alloy steel making. |
NC cutter helical knives | a | 1 |
Full AC servo control, energy storage brake, helical blade structure, oil-immersed gears,10.4-inch touch screen display.
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※ZJ-F shaftless mill roll stand
※Structural features
★Symmetrical structure can also install two bundles of paper at the same time, Paper can be used for non-stop for a job;Adopts mechanical drive to complete the paper clamping, lifting, loosen, move on, around translational motion, etc.
★each shaftless mill roll stand is equipped with two pieces of paper guide, two set of paper car;paper guide the use of channel 14 and the guide post weld,paper car adopt 10mmwelded stell, the length of track is 4500mm
★manual dics brake, add screw following
★electric elements centralized control the electric elements,expand chuck
※technical parameters:
1,Backstands action mode:mechanical electric operation
2,the range of paper jams:maximum:1600mm minimum:600mm
3,the diameter of paper jams:maximum:¢1400mm minimum:¢400mm
4,Unilateral maximum load:maximum2000Kg
5,Powered motor parameters:
①Paper jams motor550W×4set 380V 50HZ short(S2)working standard
②lift motor 1.5Kw 380V 50HZ short(S2)working standard
※paper trolley,track
※Structural features:
★push the roller in place.
★track whole buried, The main frame of the 14th channel with ¢ 20mm cold drawn round welding, the track length 4500mm.
★Each paper with two stage paper trolley,and the paper from the two sides at the same time.
※main purchased components,materials and place of origin:
Name of main parts Brands or place of origin Material and type
Track and paper trolley Tanggang or Jigang Number 14 channel steel,Q235A,strip
bearing HRB,ZWZ,CYC
※RG-1-600 top(core)paper preheater
※Structural features:
★In accordance with national standard category pressure vessel, and with the pressure vessel certificate.
★The roll surface after precision grinding, fine grinding and hard chromium plating processing, surface friction,durable
★electric adjustable angle, angle can rotate in the range of 360°,and adjust the paper preheat area.
※technical parameters:
1,diameter of the preheat roller:¢600mm
Diameter of the angle:¢85mm×2
2,work power:380V 50Hz
3,motor power:250W short(S2)work system
※SF-280S fingerless type single facer
※Structural features:
★Adopt vacuum suction structure, with high pressure strong blower.Suction with silencer.Gas supply and electrical control cabinet to focus on the same operation cabinet, not less than 1.5 meters away from the host, Fully enclosed full operation side
★base and wallboard cast iron wall, Wallboard thickness130mm universal Joints
★corrugated roller material adopt 48CrMoalloy steel, quenched,Laser hardening, Surface finish, main roll of corrugated diameter¢ 280mm, surface hardnessHRC60degree above.The key parts of the tile and pressure roller bearings Wafangdian produce high temperature bearings.
★pressure roller ¢ 284mm,surface grinding and chrome-plated;cylinder control and remove up and down, 45 carbon steel materials, quenching (with cushioning devices).
★pneumatic control glue to glue back, glue roller diameter ¢215mm,Engraved polished surface after a 36-line pit style textured machined chrome plated, after scraping the roller surface polished hard chrome plated.
★Corrugated roller, pressure roller materials provided by the Central Plains Steel, High on corrugating unilateral 0.15mm, 0.075mm high pressure roller unilateral. Plus stopper. ¢ 160mm cylinder with compression cylinder.
★preheat roll adopt seamless steel pipe production by tiangang ¢ 300mm, connecting with metal Hose.
※regular technical parameters:
1,effective width:1600mm 2,operation direction:left or right(determined in accordance with customer plant)
3,design speed:100m/min 4,temperature range:200—260℃
5,corrugated flute:(UV type or UVV type)
※roller diameters parameters:
1,diameter of corrugated roller: ¢280mm 2,diameter of pressure roller: ¢284mm
3,diameter of glue roller: ¢216mm 4,diameter of preheat roller: ¢320mm
※powered motor parameters:
1,main drive motor:7.5Kw rated voltage:380V 50Hz Continuous (S1) working standard
2,suction motor:7.5Kw rated voltage:380V 50Hz Continuous (S1) working standard
※SM-10 type double facer
※Structural features:
★Heating plate surface by grinding treatment, hot plate width 600mm, a total of 12 heating plate and cooling 4 m.
Heating plate with a container board production, in line with national standards for a class pressure vessel, with pressure vessel certificate and inspection certificate.
★Hot plate with intensive gravitational roll structure. Roll adopt pneumatic lifting.
★Heating plate heat transfer pipe temperature control sub-four-segment, with a temperature display.
★on cotton use two-cylinder S type cotton belt with the tensioning device.
★lower belt adopt pneumatic tensioning.
★Drive roller coated with attached wear-resistant rubber, showed a herringbone structure, With a high, ensure smooth cardboard output.
★Main drive motor for frequency conversion motor, low-speed torque, wide speed range ,reliable, and easy maintenance.
★hot plate internal for partition isolation structure,s-shaped flow of steam, Steam, water separation function significantly improves the utilization of steam.
※ technical parameters:
1,temperature requirement:160—200℃ steam pressure:0.8-1.3MPa 2,air source pressure:0.6—0.9MPa
3,Cooling stereotypes length:4m Heating plate quantity:9 pieces
4,hydraulic system pressure:6---8MPa
※roller diameter parameters:
1,upper drive rubber roller diameter:¢475mm lower drive rubber roller diameter : ¢350mm Wear rubber Outsourcing
2,Former follower with roller diameter:¢215mm back setting belt driven roller diameter:¢176mm
3,Platen roller: ¢70mm Setting roller diameter:¢86mm
4,upper belt tension roller diameter:¢155mm upper roll diameter with detuning:¢124mm
5, Entrusted with the roll diameter lower belt:¢130mm
Note: All the roller surface after grinding are hard chrome plated.
※Power motors and electrical parameters:
1,Main drive motor power:22Kw 380V 50Hz Continuous (S1) working standard
※ZQS thin knife slitting
※structural feature:
★Overcome the conventional type of pole, cutting pressure lines appear when collapsed cardboard cut phenomenon, cutting board smooth, quality has improved significantly.
★the whole machine can remove left and right,cycloid reducer to adjust.
★Cutter and easy to adjust the pressure line, the error ± 0.5mm, automatic sharpening device, you can achieve timing Brothers, with intermittent Brothers and other features.
★the machine adopt five knives eight lines,the blade is made of tungsten alloy steel, the using life is not less than 3 million running meters.
※regular technical parameters:
1,effective width:1600mm 2,The maximum mechanical speed:100m/min
3,Mechanical configuration: 5knives 8lines 4,The minimum width of the cutter:135mm
The maximum width of the cutter:1650mm
※NC-120 NC cutter helical knives
※structural feature:
★it can store 200 units orders, replace the cutter specifications quickly and accurately, changing orders without stop,And enables networked computers to facilitate production management.
★Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy.
★Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life.
★around feed rollers are used the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage.
★Exact and adjustable no gap gear to ensure precise blade engagement, running balance.
★Knife roller: fine quality forged steel material, the balanced, with good stability.
★Germany Bryant servo motor drive controller, Taiwan Eview yield 10.4 inches color touch screen display, the project at a glance.
★Cutting length: 500mm-9000mm, cutting precision: ± 1mm (at steady speed).
※regular technical parameters:
1,Minimum cutting length:500mm 2,Maximum cutting length:9999mm
3,Cutter accuracy: Uniform for ± 1mm, non-uniform to ± 2mm
※Roller diameter parameters:
1,Cross on the knife shaft center distance:¢216mm 2,Before the lower conveying roller diameter ¢156mm
3,After the lower conveying roller diameter: ¢156mm 4,The front of the platen roller diameter: ¢70mm
5,The front of the platen roller diameter: ¢70mm
Note: After all have been grinding rollers, hard chrome plated at (on except under the knife shaft) dealing.
※Power motors and electrical parameters:
1,main drive motor power:12.5Kw Full AC synchronous servo
2,Before feeding motor power:3Kw(Frequency Control)
3,Oil pump motor power:0.25Kw
※DMT-120 paper sheet delivery and side conveyor
※structural features:
★Adopted on the 16th channel welded.Electric adjustment of cardboard the size of the lateral output pneumatic control board, electrically adjustable conveyor speed.
★Cardboard sheets to the desired number or height requirements will be controlled by a foot switch out of cardboard.
★Vertical bin using wide flat belt conveyor transport.
※technical parameters:
1.The maximum accumulation length:3000mm
2,The maximum stack height:200mm
※Power motors and electrical parameters:
1.Main conveyor motor:3Kw adopt frequency motor
2. Lateral output of the motor:1.5Kw Three-phase asynchronous motor
3. Walking Motor:1.5Kw Three-phase asynchronous motor
Contact Person: Ms. Anna Tang
Tel: 008613363699514
Fax: 0086-317-5535033