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Product Details:
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| Name: | 3 Ply Corrugated Box Making Machine | Other: | Corrugation Line |
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| Speed: | 200 | Voltage: | 220V/380V,220v/380v/440v |
| Condition: | New | After-sales Service Provided: | Online Support |
| Type: | Packaging Line,3&5&7 Ply High Speed Corrugated Cardboard Production Line | Automatic Grade: | Automatic |
| Driven Type: | Electric | Packaging Type: | Film |
| Packaging Material: | Plastic | Warranty: | 1 Year |
| Highlight: | corrugated board making machine,corrugated paperboard production line |
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5 Ply 1600MM 200m Per Min Corrugated Paperboard Production Line
200-1800-Ⅱtype five layer corrugated paperboard production line:
| 1 | Effective width | 1800mm | 2 | Design produce speed | 200m/min | |||
| 3 | Three layer work speed | 140-180m/min | 4 | Five layer work speed | 120-150m/min | |||
| 5 | Seven layer work speed | ------------------- | 6 | The highest change single speed | 100m/min | |||
| 7 | Longitudinal separation accuracy | ±1mm | 8 | Cross-cutting precision | ±1mm | |||
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note |
Speed the above targets required to achieve:effective width1800mm,Comply with the following standards and ensure the paper's equipment condition 175 ℃ heating surface temperature. | |||||||
| Top paper index | 100g/㎡--180g/㎡ Ring crush index(N.m/g)≥8 (Water containing8-10%) | |||||||
| Core paper index | 80g/㎡--160g/㎡ Ring crush index(N.m/g)≥5.5 (Water containing8-10%) | |||||||
| In paper index | 90g/㎡--160g/㎡ Ring crush index(N.m/g)≥6 (Water containing8-10%) | |||||||
| 9 | Flute combination | |||||||
| 10 | Steam requirement | The maximum pressure 16kg/cm2 | Common pressure10-12kg/cm2 | use4000kg/Hr | ||||
| 11 | Electricity demand | AC380V 50Hz 3PH | Total power≈300KW | Running Power≈250KW | ||||
| 12 | Compressed air | The maximum pressure 9kg/cm2 | Common pressure4-8kg/cm2 | use1m3/min | ||||
| 13 | space | ≈Lmin91m*Wmin10m*Hmin5m(The actual drawing to provider to provide audited prevail) | ||||||
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Customer-owned section
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1, steam heating system:proposal with 4000Kg / Hr of a steam boiler pressure:1.25Mpa steam pipeline.
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| 2, air compressed machine,air pipeline,glue conveying pipe. |
| 3, power supply,wires connected to the operation panel and line pipe. |
| 4, water sources,water pipelines,buckets and so on. |
| 5, Water, electricity, gas flush mounting civil foundation. |
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6, Test with the base paper,corn starch (potato),Industrial use caustic soda,borax and other material.
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| 7, Oil equipment,lubricating oil,hydraulic oil,lubricating grease. |
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8, installation,commissioning of food, accommodation.And provide installers with the installation.
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※ZJ-V5B hydraulic shaftless mill roll stand
※structural feature:
★adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive.
★brake adjustable adopts multipoint braking system.
★every stand matched two sets paper car , and they can paper on the both sides at the same time.
※technical parameters:
1,the range of clamping paper:MAX1800mm MIN1000mm 2,clamping diameters:MAX￠1500mm MIN￠350mm
3,main shaft diameter of paper holder:￠240mm 4,gas source work pressure(Mpa):0.4---0.8Mpa
5,equipment size:Lmx4.3*Wmx1.8*Hmx1.6 6,single weight:MAX4000Kg
※Hydraulic system parameters:
1,Work pressure(Mpa):16---18Mpa 2,lifting hydraulic cylinder:￠100×440mm
3,Clamping hydraulic cylinder:￠63×1300m 4,hydraulic station motor power:3KW --380V -- 50Hz
5,solenoid valve voltage:220V 50 Hz
※Mainly purchased parts, raw materials and origin:
| Name of main parts | Brands or place of origin | material |
| Main shaft | Day steel production | diameter242mm |
| Swing arm | Production by own | Resin sand gray ironHT200 |
| wallboard | Jigang prduction | Q235AWelding parts |
| bearing | HRB,ZWZ,LYC | |
| expand chuck | Zhejiang xusheng | 3,4inch shared |
| Main electrical appliance | France Schneider | |
| button | CHINT NP2series | |
| Air switch | French Schneider | |
| Pneumatic components | Zhejiang Sonor CSM | |
| Hydraulic station | Shandong zaozhuang | |
| Brake pump | zhejiang |
※ paper trolley, track
※structural feature:
★the whole track buried,The main frame of the 14th Channel steel with ¢ 20mm cold drawn welded round,length of track 6000mm.
★each paper holder matched two sets paper trolley, and paper on both sides at the same time.pull the roller paper to the right place.
※Mainly purchased parts, raw materials and origin:
| Name of main parts | Brands or place of origin | material |
| track and paper car | Tanggang or jigang | NO14channel steel,Q235A,steel strip |
| bearing | HRB,ZWZ,LYC |
※RG-1-900 top(core)paper preheat cylinder
※RG-3-900 triple preheater
※structural features:
★preheat roller accord the pressure container national standards,and enclose the pressure container certificates and inspection certificate.
★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable.
★electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°.
※technical parameters:
1,Effective width:1800mm
2,diameter of preheat roller:￠900mm
angle adjustment range:360°rotation angle shaft diameter:￠110mm×2
3.steam temperature:150-180℃ steam pressure:0.8-1.3Mpa
4,working power:380V 50Hz 5,Motor power:250W short(S2)working system
※Mainly purchased parts, raw materials and origin:
| Name of main parts | Brands or place of origin | material |
| Steam rotation joint | Quanzhou yujie | |
| preheater | Hangang or jigang | Q235Bpressure container board |
| bearing | HRB,ZWZ,LYC | |
| Seat belt bearing | Zhejiang wuhuan | |
| Reducer | Shandong dezhou | |
| contacts | Schneider | |
| Angle axis | GB seamless steel pipe￠110 | |
| traps | beijing | Inverted bucket |
※SF-360E multi-cassette positive pressure single facer
※structural features:
★main flute roller:￠360mm(according flute differ),pressure roller￠385mm,preheat roller￠400mm.
★using negative pressure type design, low heat loss,helps the core paper to press evenly and close to the surface of corrugated roller, make the corrugate molding better, pressure uniform, the top of corrugate can glue uniform and better, make the single corrugated paper have perfect laminating.
★quickly change rollers in 15 minutes, while change corrugated roller with the electric trolley loading,the entire group of corrugating with motor drive,put into the machine,fixed to the machine base,only need a few buttons can complete the replacement quickly and easily.
★corrugated roll adopt 48CRMO high quality alloy steel,dealing with heating, after grinding hard chrome plating surface treatment.
★corrugated roll and pressure roll adopt the airbag control system with high stability, at the same time with pneumatic control buffer effect.
★Glue volume control with electric adjustment,rubber septum electric device,the glue system can operate independently when the motor stops,prevent glue exhausted.
★the moveable type glue unit is convenient to clean and maintain.
★easy operation control system, touch screen operation interface,Drawing with color display operating status, function selection, fault indication, and parameter settings, etc. can exclude exhibit this machine fully functional, easy to operate, user-friendly.
★built-in pre-conditioner with proportional spraying device, adjustment the core paper temperature and moisture.
★main, vice corrugating and pressure roller bearings are used in high-temperature grease to ensure bearing life running smoothly.
※technical parameters:
1,effective width:1800mm 2,operation direction:left or right(Determined in accordance with the customer's facility)
3,design speed:200m/min 4,temperature range:160—200℃
5,air source:0.4—0.9Mpa 6,steam pressure:0.8—1.3Mpa
7,corrugated flute:(UV type or UVV type)
※roller diameter parameters:
1,diameter of up corrugated roller: ￠360mm 2,diameter of pressure roller:￠385m
3,diameter of glue roller:￠268mm 4,diameter doctor roller :￠155mm
5,diameter of preheater:￠400mm
※powered motor parameters:
1.main frequency drive motor:30KW rated voltage:380V 50Hz Continuous (S1) working standard
2,suction motor:15KW rated voltage:380V 50Hz Continuous (S1) working standard
3,glue reducer:100W rated voltage:380V 50Hz short(S2) working standard
4,glue gap motor:250W rated voltage:380V 50Hz short(S2) working standard
5,glue pump motor: 2.2KW rated voltage:380V 50Hz Continuous (S1) working standard
※Mainly purchased parts, raw materials and origin:
| Name of main parts | Brands or place of origin | material |
| Wallboard and Pedestals | Production by own | HT200 |
| Transmission case | Purchased this property | QT200 |
| Rotary joints and metal hoses | Fujian quanzhou yujie | |
| Main frequency motor | Hebei hengshui | 30KW frequency motor |
| reducer | Taiwan CPG | |
| bearing | HRB,ZWZ,LYC or zhejiang | Tile roller and pressure roller are from America TIMKEN |
| Seat belt bearing | Zhejiang wuhuan | |
| High pressure air | Shanghai yingfa | |
| cylinder | Zhejiang sonor CSM | |
| Solenoid valve | Zhejiang sonor CSM | |
| traps | Beijing traps | Inverted bucket |
| Contactors and Relays | France Schneider | |
| Position Sensor | Korea Autonics | |
| Frenquency controller | Taiwan delta | |
| PLC | Taiwan delta | |
| Human machine interface | Taiwan weintek |
※ZDF heavy type conveyor bridge
※structural feature:
★This portion of the main frame with channel, beam, angle and so connected together.
★Both sides are equipped with safety barriers and security herringbone pedal operation plane is equipped with safety ladder, ensure staff safety and ease of operation.
★Independent frequency motor lift mechanism, PVC conveyor belt, single watt cardboard wavy rule stable.
★All roller surface after grinding hard chrome plating.
★Vacuum tension control, suction tube 5-inch, plus regulating valves, air flow infinitely adjustable.
★Electric correction device II sets shutter correction double guide column positioning, screw drive, fast and accurate positioning, walking steadily.
★Bridge over the auxiliary high-strength composite sheet, smooth, durable, low friction, reducing cardboard transport resistance.
※technical parameter :
1,working width:1800mm
2,operation direction: left or right(Determined in accordance with customer plant)
3,highest height:4700mm
4,working speed:200m/min
※roller diameter parameters:
1,upper paper roller and tensioning roller diameter: ￠130mm
2,Conveying roller diameter: ￠180mm
3,over paper roller and guide paper roller diameter:￠111mm
4,On paper towing shaft diameter:￠110mm
※Power motors and electrical parameters:
1,single facer corrugated paper lifting motor: 4KW (frequency ) 380V 50Hz Continuous (S1) working standard
2,Bridge adsorption fan: 3KW 380V 50Hz Continuous (S1) working standard
3,adjust cardboard wide motor: 250W 380V 50Hz short(S2)working standard
※Mainly purchased parts, raw materials and origin:
| Name of main parts | Brands or place of origin | material |
| The bridge main skeleton | Tiangang or tanggang | NO20channel iron,NO18beam,NO12channel iron,NO63angle,60*80squal steel and so on connected. |
| guardrail | tiangang | Ф42mmLow pressure fluid pipe |
| Paper lifting belt | Shanghai | PVC conveyor belt |
| Cardboard conveyor belt | Hebei | Parallel transport rubber band |
| Adsorption inverter fan | Shanghai yingfa motor factory | |
| bearing | HRB,ZWZ,LYC or Zhejiang wanxiang | |
| Seat belt bearing | Zhejiang wuhuan | |
| Paper width adjustment reducer | Shangdong jinbuhuan reducer | |
| Paper motor(frequency) | Hebei hengshui | |
| Conveying roller and paper roller ,over paper roller | Tiangang Seamless steel pipe | |
| contacts | France Schneider | |
| Limit switch | Zhejiang chint |
note:all the roller axis surface after grinding and dealing with hard chrome plating.
Contact Person: Ms. Anna Tang
Tel: 008613363699514
Fax: 0086-317-5535033
