|Name:||Flexo Printer Slotter Die Cutter Machine||Max Working Speed:||200 Pcs/min|
|Max Board Size:||1200/2600||Standard Plate Thickness:||4-7.2mm|
|Main Motor Power:||22 Kw||Max Printing Size:||1200/2400|
|Overprint Accuracy:||≤±0.5mm/Unit||Maximum Die Area:||1200mmx2400mm|
printing slotting die cutting machine,
flexo printer slotter die cutter
YIKE Corrugated Box Printing Machine, Automatic High Speed Flexo Printer Computer Slotter Die Cutter Machine
I. The paper feeding department
1. Machine clutch
1) The electric control unit is separated and attached with an alarm bell, and a bell warning is given during the operation to ensure the safety of the staff.
2) Pneumatic interlocking device is adopted between each unit, which is firm and convenient.
3) Each unit is equipped with opening and closing and locking button switches, which can realize the opening and closing and locking of the unit in any unit, which makes the operation simpler, more convenient and faster.
4) The clutch clutch drive shaft is equipped with an electromagnetic clutch to avoid damage to the machine due to misoperation. It is also suitable for high-definition scraper, and the power supply can block the anilox roller and can be cleaned in time.
5) Install the total locking mechanism of the unit to ensure smooth and accurate operation of the machine.
6) The host self-locking function, when the unit is not fully locked, the host can not be started to ensure the safety of the operator and the machine; when the host is working normally, the unit clutch function is automatically locked and does not work, avoiding the misoperation Unnecessary injury and damage to people and machines.
2. Leading edge paper feeding system
1) It can transport rigid cardboard and E Flute three-layer board.
2) High-pressure centrifugal fan suction auxiliary paper feeding, according to the degree of bending of the paperboard, the air volume can be adjusted to ensure smooth paper feeding.
3) The left and right positions of the side fences are electrically adjusted and driven by the motor and the lead screw.
4) The front and lower baffle gaps are manually adjusted synchronously, and there is an automatic locking device. After the adjustment is completed, it is automatically locked.
5) The position of the tailgate is electrically adjusted, and the adjustment is simple and quick.
6) Separate sheet feeding device (continuous or sheet feeding can be selected as needed) to determine the processing of large-size cardboard.
7) The planned production quantity can be set. When the plan is completed, the system automatically instructs to stop feeding and send a warning signal. The paper feeding unit is equipped with PLC and 10-inch color touch screen, which displays the phase setting of printing, slotting and die-cutting, and can set and display the production quantity to single alarm.
3. Vacuum cleaner
1) Brush dust removal device can remove dust on the surface of the cardboard and improve the quality of the printing plate.
2) Another vacuum fan is installed to remove the fine dust and other debris on the cardboard to determine the printing quality of the cardboard.
4. Paper feed roller
1) The upper roller of the paper feed is a rubber roller (φ154mm).
2) The upper roller of the paper feeding adopts a seamless steel roller to wrap out the wear-resistant rubber and perform dynamic balance correction, which can play an elastic buffering function to avoid crushing the cardboard and waste of misuse.
3) The surface of the paper feeding rubber shaft is provided with grooves to minimize the pressure and avoid the damage of the corrugated board.
4) The lower roller of the paper feeding adopts the surface knurled steel roller, hard chrome plated, and the dynamic balance is corrected to increase the paper feeding friction.
5) The gap of the paper feed roller is manually adjusted, the dial is displayed, the adjustment range is 1-12mm, and there is a self-locking device. After the adjustment is completed, it is automatically locked, and the adjustment is simple and convenient.
II. The printing department
1, Printing roller
1) Printing roller φ391 with plate diameter φ405)
2) Steel plate material, surface grinding, hard chrome plating.
3) Dynamic balance correction, smooth operation. Suitable for high speed operation.
4) Ratchet fixed coil shaft can realize quick change of plate.
5) Full-hanging type hanging plate ditch, suitable for 9mm hanging slats.
6) When loading and unloading the printing plate, the electric control of the foot switch is reversed, and the plate changing is simple and fast.
7) Printing phase adjustment: Planetary gear structure, the printing roller is equipped with automatic zero return device, and is controlled by PLC and 7 inch touch screen. Click to enter the plate roll phase adjustment interface. With automatic zero, automatic version (wiping memory) and preset printing position and other functions.
8) Printing phase fixing device, electromagnetic brake device, when the unit is clutched, the brake is automatically locked, the original gear position is kept unchanged, and the machine automatically opens after being locked.
9) Wipe the memory function, automatically reset after cleaning the plate, convenient and fast.
10) The axial adjustment is electric adjustment, and the adjustable distance is 10mm for each side.
2, Embossing roller
1) The outer diameter of the stamping stick is φ154mm, which is welded by double disc.
2) Surface grinding, hard chrome plating.
3) Balance correction and smooth operation.
4) Manual adjustment of the gap of the embossing roller, the adjustment range is 1-12mm, and the cross slider is used for connection. When adjusting, the transmission gear will always ensure the correct position.
3, Metal anilox roller
The surface of the metal anilox roll is hard chrome plated, and the cable is 180-250 lines / optional
(Optional ceramic anilox roller, cable 300-750 line / optional)
1) The outer diameter of the anilox roll is φ212.14 mm.
2) Produced by professional manufacturers, the outlets are consistent, and the ink is even.
3) The anilox roller gap dial shows manual adjustment, the adjustment range is 1-8mm, and the cross slider is used for connection. When adjusting, the transmission gear will always ensure the correct position to engage.
4) Pneumatic lifting net roller prevents the ink from drying out when the printing plate is repeatedly inked and the machine is stopped for a short time.
5) When the scraper is not closed or the rubber roller is not in place, the diaphragm pump is not ventilated to prevent ink leakage due to misoperation. ,
4, Rubber roller (can be equipped with metal anilox roller, ceramic anilox roller assembly)
1) The outer diameter of the rubber roller is φ200mm, which is made by professional manufacturers.
2) The surface of the steel roller is wrapped with excellent wear-resistant rubber. The surface of the rubber roller is high in the middle, which can compensate the force deformation, improve the ink transfer effect and ensure uniform ink.
3) With automatic ink leveling device, it can realize the function of stopping and stopping ink.
4) Manual clearance adjustment with self-locking function to ensure uniform inking.
5, Ink system
1) Ink is applied by pneumatic diaphragm pump, the ink supply is stable, and the operation and maintenance are simple.
2) Insulate the cup to prevent ink splashing and venting.
3) Stainless steel ink fountain, automatic circulation cleaning and automatic inking.
6, Paper guide roller
1) The upper paper guide roller has a shaft diameter of 85mm. After two grinding processes, the surface is plated with hard chrome to make the guide roller move easily and smoothly.
2) The lower paper guide roller has a shaft diameter of 154mm. After two grinding processes, the surface is plated with hard chrome to make the paper guide more accurate.
3) Manual adjustment of the paper guide roller gap, the adjustment range is 1-12mm, and the cross slider is used for connection. When adjusting, the transmission gear will always ensure the correct position.
III. The linear guide groove (multi-screw ESC)
1. Pressure roller
1) The pressure roller is processed by two grinding processes, and the surface is plated with hard chrome to make the pressure roller move easily and smoothly.
2) The pressure line wheel adopts high quality imported polyurethane to effectively prevent damage to the cardboard.
3) Manual adjustment of the gap of the pressure roller, the adjustment range is 0-12mm.
2. Slotted tool holder traverse adjustment mechanism
1) The upper and lower shaft diameters of the slotting cutter are φ155mm. After two grinding operations, the surface is plated with hard chrome and the movement is stable.
2) Slotting knife width 7mm, manufactured by professional manufacturers.
3) Alloy tool steel material is heat treated and ground toothed slotting cutter with good hardness and toughness.
4) The alloy steel material is heat treated, and the edge trimming knife is sharpened with sharp edges and high precision.
5) The position of the pressure roller and the slotted tool holder are traversed, and the electric synchronous control is adopted.
6) The slotted box height is electrically adjusted, which is convenient and fast.
7) The unique elastic chip removing device has low cost and long service life.
8) With automatic discharge device.
9) Manual adjustment of the upper and lower cutter shaft clearances, the adjustment range is 1-12mm, and the cross slide is used for connection. When adjusting, the transmission gear will always ensure the correct position.
3. Slotted phase adjustment mechanism.
1) Planetary gear 360 degree positive and negative adjustment makes adjustment more convenient, fast and accurate.
2) Before and after slotting, the phase of the knife is controlled by touch screen and electric button and the electric digital 360 degree adjustment (stop and dynamic can be adjusted).
4. Slotted computer operation control
1) The slotted part is equipped with PLC and 7-inch color touch screen to realize man-machine dialogue. Through the PLC, various order sizes and storage orders can be set. The set orders are directly called next time, and the slotting cutter is automatically reset to allow operation. It's simpler, more convenient and faster.
2) Automatic zeroing device to ensure that the unit has a unified adjustment standard to reduce the waste of cardboard.
3) Safety limit device to ensure that the machine will not be operated by mistake.
IV. Die-cutting department
1, Operating functions
1) The stencil roller and the superior rubber roller can be automatically disengaged by the cylinder eccentric device under the condition of no die cutting, which can reduce the no-load load of the machine and prolong the life of the superior glue and the die.
2) Planetary structure phase adjustment, 360 degree operation, stop, both positive and negative can be operated, phase adjustment accuracy up to 0.10mm convenient on the plate, the version operation.
3) 7-inch color touch screen and PLC phase control make operation more convenient, intuitive and accurate.
4) Spline-type transmission, overcoming the mechanical wear of the gear transmission, the superior rubber roller moves 40 mm to the left and right, and is equipped with a radial differential device, which can make the rubber roller wear evenly increase the service life of the rubber roller.
5) The machine is equipped with an excellent glue correction device, which can be used after repeated corrections of the rubber roller.
6) Manual adjustment of the die-cutting roller gap, the adjustment range is 1-10mm, connected by the cross slider, adjusted by the double-stage aluminum alloy die-casting reduction device, the adjustment is precise and labor-saving, and the lock is automatically locked after the adjustment is completed, ensuring the printing quality. The gears are connected by a cross-bar without keys, and the gears are correctly engaged when adjusting the clearance.
2, Stencil roller
1) The stencil roll φ360mm does not contain a die.
2) Alloy structural steel seamless steel tube processing and grinding, hard chrome plating.
3) Standard stencil roller fixing screw hole spacing, (axial 100mm; radial 18mm aliquot), convenient for customers to order and stencil.
4) The applicable die height is 25.4mm.
5) Thickness of the die board: 16mm (for three-layer cardboard).
13mm (for five-layer cardboard).
6) Phase adjustment: The stencil roller is equipped with an automatic zero return device and is controlled by PLC and 7-inch color touch screen. Click to enter the plate roll phase adjustment interface. With automatic zeroing, automatic version and preset die cutting position and other functions.
7) Assembly-free die-cutting device
3, Rubber pad roller
1) Rubber pad roller φ434.2mm (excluding superior rubber pad).
2) Alloy structural steel seamless steel tube processing and grinding, hard chrome plating.
3) Use well-known brand Youli rubber pad to ensure the service life.
4) Youli rubber pad thickness 10mm, width 250mm.
4, Independent servo drive (optional)
Die-cutting part independent servo drive, servo motor, German Rexroth servo system.
1) The independent servo drive can completely separate the die-cutting part from the main engine power, which can reduce the mechanical wear and improve the working speed of the machine, and can effectively improve the working precision of printing and die-cutting.
2) The independent servo drive collects the transmission signal of the host through the encoder, the transmission precision is accurate, the efficiency is high, and the installation is convenient.
The independent servo drive can improve the working accuracy of the machine and reduce the failure rate of the machine, thus greatly improving the work efficiency.
V. The transmission system
1, The main drive gear
1) 20crMnTi alloy steel grinding gears are used.
2) Six-level accuracy (same level as the gearbox of the automobile transmission), smooth operation, low noise, hardness HRC58-62, long life, can achieve long-term printing accuracy.
2, Free key connection ring
1) The keyless connection ring can be used to connect the shaft to the gear. There is no gap when using large torque. It is more convenient to install and maintain, which can make the machine long-term transmission precision and ensure printing registration.
1, The main motor
1) Frequency control motor.
1) Adopt NSK, Harbin, Renren famous brands.
3, Electrical components
1) Contactors, relays, air-opening, indicator lights, buttons, etc. are branded by Schneider and Chint.
2) The inverter adopts the Delta brand.
3) The touch screen adopts the Delta brand.
4) Rotary encoder adopts Wuxi Ruipu brand.
4, Adjust the motor
1) The adjustment motor adopts Taiwan Wanxin and domestic famous brands.
VII. Motor list
(1) Paper feeding department
Name Specifications Quantity
1, the main motor (domestic) 22kw (frequency control) 1
2, paper suction auxiliary fan (domestic) 7.5kw 1 set
3, dust removal fan (domestic) 4kw 1 set
4, unit opening and closing (Taiwan) 0.75kw 1/120 (speed motor) 1 set
5, left and right baffle adjustment (domestic) 0.25kw 1/40 (gear motor) 2 sets
(2) Printing Department
1, phase adjustment (domestic) 0.37kw 1/40 (gear motor) 1 / color
2, anilox roller operation (Taiwan) 0.4kw 1/25 (speed motor) 1 set / color
3, horizontal adjustment (domestic) 0.37kw 1/40 (gear motor) 1 / color
Install this motor when driving the electric plate
VIII. The main source of purchased parts
1, Bearing NSK, Harbin, Renren famous brand
2, Pneumatic components Zhejiang
3. Electrical components Schneider
4, Keyless connection set Hebei Feiya
5, Anilox roller Haili anilox roller
6, Rubber roller Baoding Jinghui
7, The inverter Delta
8, Touch screen Delta
9, Totary encoder Wuxi Ruipu
10, Leading edge paper feed wheel Shanghai Chuangding
11, Diaphragm pump Zhejiang
12, Excellent force pad Germany Dipai
Contact Person: Anna YIKE GROUP